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    Trends in automated ultrasonic welding machines

    date: 2020-01-16 Reading: 52

     

       

    Ultrasonic welding machine welding automation to replace traditional manual welding is a general trend, and the next development direction of the welding automation industry in the next few years is: from single-machine welding automation equipment to digital welding workshop to achieve point-line surface development. Welding automation equipment usually integrates a variety of technologies such as welding process, automatic control, and precision mechanical design and manufacturing. Following the rapid development of ultrasonic welding machine automation, ultrasonic welding machine intelligence, ultrasonic welding machine digitalization and other technologies, Widely used, ultrasonic welding machine automation is developing from single-machine welding automation equipment to welding automation production lines and digital welding workshops.

     

     

     

    Ultrasonic welding machine realizes the benefits of automation

    1 )改善操纵环境手工操纵的焊接功课被公以为是一种有害的功课工种, 2002 年由卫生部和劳动保障部宣布的我国法定职业病目录中,正式列入了电焊工尘肺、电光性眼炎等焊接职业病,同时还列入了对焊接职业可能产生危害的锰及其化合物中毒、一氧化碳中毒、职业性放射性疾病、电光性皮炎及金属烟热等职业病。 ( 1 ) Improving the operating environment Manual welding homework is considered to be a harmful homework. In 2002 , the national occupational disease list announced by the Ministry of Health and the Ministry of Labor and Safety officially included electric welders' pneumoconiosis and electro-optic eyes Welding occupational diseases such as inflammation also include occupational diseases such as manganese and its compound poisoning, carbon monoxide poisoning, occupational radioactive diseases, electro-optic dermatitis and metal fume which may be harmful to the welding profession. Plastic welding machine welding automation equipment changes manual operation to automatic mechanical operation. The operator can avoid the occurrence of the above-mentioned occupational diseases while leaving the welding site, and the labor intensity of the workers has been greatly reduced. Through the combination of welding automation equipment and other systems such as automatic transmission system and automatic detection, an automatic production line can be formed, which can greatly improve the overall environmental conditions in the production workshop.

     

     

    2 )采用手工超声波焊接机焊接机焊接工艺的制造过程中,人工控制焊接过程(起弧、收弧、焊接轨迹及参数设置等)的不正确、不不乱导致焊缝成型不好,轻易在焊接部位产气愤孔、裂纹、未熔合等缺陷。 ( 2 ) In the manufacturing process of the manual ultrasonic welding machine welding process, manual control of the welding process (arcing, closing, welding trajectory and parameter settings, etc.) is incorrect and not chaotic, which leads to poor weld formation. Defects such as gas holes, cracks, and non-fusion at the welding site. In the manufacturing process using an automated welding process, the arc burning is not disordered, the joints are evenly composed, the weld is well formed, the weld joints are few, and the fill metal deposition rate is high. Welding process parameters are automatically stored and output, which can ensure the correctness of process parameters, ensure the realization of special welding requirements and the reproducibility of weld quality. Because welding automation has the advantage in promoting product quality, automated welding has gradually begun to replace manual welding as the main method of welding processing.

     

     

    3 )数目约占全体员工的 20-30% ( 3 ) The number accounts for about 20-30% of all employees . Improving the automation level of welding processing is of great significance for enterprises to save costs, improve efficiency and achieve sustainable high-speed development. 5 倍,大幅进步出产效率的同时降低了操纵者的劳动强度。 Taking the typical structural parts of engineering machinery as an example, the working efficiency of the welding robot workstation is five times that of manual welding , which greatly improves the production efficiency and reduces the labor intensity of the operator.

     

     

     

     

    4 )降低营运本钱跟着劳动力本钱的不断上昇,焊接自动化装备机能、效率的不断进步以及价格的逐渐降低,自动化超声波焊接机焊接机焊接和手工焊接比拟较长期来看具有本钱上风,同时,超声波焊接机焊接机焊接自动化装备具有的高效率、高不乱性上风使得制造厂商可以较快的收回焊接系统的投入本钱并进步焊接质量。 ( 4 ) Reduce operating costs. With the rising labor costs, continuous improvement in welding automation equipment performance and efficiency, and gradual reduction in price, automatic ultrasonic welding machine welding and manual welding have a cost advantage over the long run. At the same time, ultrasonic Welding machine Welding machine welding automation equipment with high efficiency, high undisturbed advantages, manufacturers can quickly recover the investment cost of the welding system and improve welding quality.

     

     

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