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    Features of Ultrasonic 40K Welder

    date: 2020-01-10 Reading: 98

     


     

    40K 焊接机的特点。 Today, we will introduce the characteristics of ultrasonic 40K welding machine.

     

    Machine characteristics:

     

    全新设计的机架主要由模具安装底座,换能器 / 变幅器 / 焊头安装夹具和交叉导轨升降运动系统组成。 1. The newly designed frame is mainly composed of a mold mounting base, a transducer / amplifier / welding head mounting fixture and a cross rail lifting motion system.

     

    模具安装底座提供了一处平整度很高的平面以方便用户根据焊接产品的不同安装和更换模具,全新设计的底座更大、更重更平稳; 2. The mold mounting base provides a high flatness surface to facilitate users to install and replace the mold according to different welding products. The newly designed base is larger, heavier and more stable;

     

    滑动系统由一套滚柱式滑块和交叉导轨组合与夹具相配合,最大限度地保证了焊头定位精确、直线运动平滑且长期可靠。 3. The sliding system is combined with a set of roller sliders and cross guide rails to cooperate with the fixture to ensure the positioning of the welding head is accurate, the linear movement is smooth and long-term reliability.

     

    底座、振筒、花架采用重铝铸造,美观且强度高。 4. The base, vibrating tube and flower stand are made of heavy aluminum casting, which is beautiful and strong.

     

    精心调试,以保证焊接过程的稳定性,使焊接时焊头压住产品而产生的后仰减到尽可能最小。 5. Carefully debug to ensure the stability of the welding process and minimize the backlash caused by the welding head pressing the product during welding.

     

    滑块和气缸、电磁阀等驱动系统核心器件均采用大厂品牌,增加了设备的使用时间。 6. The core components of the drive system such as sliders, cylinders, and solenoid valves are all from big manufacturers, which increases the operating time of the equipment.

     

    Machine function:

     

    能量模式:以累计的能量达到设定值作为焊接终止条件,从而能减少因气压、电压等因素的波动而引起的误差,达到提高焊接质量的效果。 1. Energy mode: The accumulated energy reaches the set value as the welding termination condition, which can reduce errors caused by fluctuations in factors such as air pressure and voltage, and improve the quality of welding.

     

    时间模式:是最成熟、最常见的焊接模式,以输出时间达到设定值为终止条件,能完成绝大部分的焊接任务。 2. Time mode: It is the most mature and common welding mode. It can finish most welding tasks when the output time reaches the set value.

     

    数字电路:协和顺应市场发展,对现有的超声波设备进行了更新换代的升级。 3. Digital circuit: Concord has responded to market development and upgraded the existing ultrasonic equipment. The traditional ultrasonic welding machine generally uses an analog circuit system. After the upgrade, it uses a digital circuit system that only foreign high-end ultrasonic equipment has.

     

    调模模式:该模式用于方便调试模具使用。 4. Mold adjustment mode: This mode is used to facilitate the debugging of mold use.

     

    振幅可调:焊接过程中可以随时调整振幅的大小,从 20% 100% ,精确度为 1% 5. Adjustable amplitude: The amplitude of the amplitude can be adjusted at any time during the welding process, from 20% to 100% , with an accuracy of 1% . It can effectively reduce the bad products such as puncture and scald, and the large and small plastic parts can be perfectly welded.

     

    超音波 40K 塑焊机自动追频:超声波设备在工作过程中,由于焊头因温度变化等原因导致谐振频率偏移,需要尽快寻找到即时的谐振频率驱动超声波继续工作,这项是数字超声波很重要的功能,实现的完美程度决定超声波的品质。 6. Ultrasonic 40K plastic welding machine automatic frequency tracking: During the operation of ultrasonic equipment, due to the temperature change of the welding head caused by the resonance frequency shift, you need to find an immediate resonance frequency to drive the ultrasound to continue working as soon as possible. This is a digital Ultrasound is an important function. The degree of perfection determines the quality of ultrasound.

     

    智能保护:具有功率过载、设备温度过高、频率偏差过大、负载连接线不牢、焊头损坏、电流过高等保护。 7. Intelligent protection: with power overload, equipment temperature is too high, frequency deviation is too large, load connection lines are not strong, welding head damage, high current and other protection.

     

    软启动:软启动为在功率上升、发出超声波时,如果压住焊接工件突然以最大功率输出,将会造成很大的电流冲击,容易损坏设备,且容易出现过载现象,一般需要适量减小功率后启动再快速爬升到所需功率以避免冲击。 8. Soft start: When the power rises and the ultrasonic wave is emitted, if the welding workpiece is pressed at the maximum power output suddenly, it will cause a large current impact, it is easy to damage the equipment, and it is prone to overload. Generally it needs to reduce Start after low power and climb quickly to the required power to avoid shock.

     

    开机自检:开机自检并作出相关提示,防范不良于未然,而且方便维修。 9. Power-on self-test: Turn on the power-on self-test and make relevant prompts to prevent failures before they occur and facilitate maintenance.

     

    焊接工件震落:如果焊接后,焊接工件会随着焊头一起被提起,那么您需要这个功能将粘在焊头上的工件震落。 10. Welding workpiece shakes down: If the welding workpiece will be lifted along with the welding head after welding, then you need this function to shake off the workpiece stuck to the welding head.

     


    ABS PE PC PS PVC PP SAN PA 、亚克力、尼龙、 ABS PC 合成物等材料的焊接、铆接、埋植成型。 It is suitable for welding, riveting, and embedding molding of ABS , PE , PC , PS , PVC , PP , SAN , PA , acrylic, nylon, ABS and PC composites.

     

    Ultrasound is widely used in the automotive industry, medical industry, non-woven fabric industry, electronics industry, home appliance industry, office supplies, packaging industry, toy industry, etc .;

    汽车行业:车身塑料零件、汽车车门、汽车仪表、车灯车镜、遮阳板、内饰件、滤清器、反光材料、反光道钉、保险杠、拉索、摩托车用塑料滤清器、散热器、制动液罐、油杯、水箱、油箱、风管、尾气净化器、托盘滤板; 1. Automotive industry: plastic body parts, car doors, car meters, headlights and mirrors, sun visors, interior parts, filters, reflective materials, reflectors, bumpers, cables, plastic filters for motorcycles Devices, radiators, brake fluid tanks, oil cups, water tanks, fuel tanks, ducts, exhaust gas purifiers, tray filter plates;

    医用日用:手表、厨具、口服液瓶盖、点滴瓶盖、手机饰件、金柔刷、日用品; 2. Medical daily use: watches, kitchen utensils, oral liquid bottle caps, drip bottle caps, mobile phone accessories, Jinrou brushes, daily necessities;

    玩具文具:文件夹、相册、折盒、 PP 中空板、笔套、墨盒、硒鼓; 3. Toy stationery: folders, photo albums, folding boxes, PP hollow boards, pen cases , ink cartridges, toner cartridges;

    塑胶电子:预付费水表电表、通讯设备、无绳电话、手机配件、手机壳、电池壳、充电器、阀控式密封维护铅酸蓄电池、 3 寸软盘、 U 盘、 SD 卡、 CF 卡、 USB 接插件、蓝牙; 4. Plastic electronics: pre-paid water meters, communication equipment, cordless phones, mobile phone accessories, mobile phone cases, battery cases, chargers, valve-regulated sealed maintenance lead-acid batteries, 3 -inch floppy disks, U disks, SD cards, CF cards, USB connector, Bluetooth;

    卫生用品:儿童用品、空气床垫、衣架、刀柄、园艺用品、橱具洁具、花洒、金柔刷、淋浴头、防伪瓶盖、化妆品瓶盖、咖啡壶、洗衣机、空气除湿机、电熨斗、电水壶、吸尘器、音箱金属面盖及土木格栅等。 5. Hygiene products: children's products, air mattresses, hangers, knife handles, garden supplies, kitchen ware, showers, Jinrou brushes, shower heads, anti-counterfeit bottle caps, cosmetic bottle caps, coffee pots, washing machines, air dehumidifiers , Electric iron, electric kettle, vacuum cleaner, speaker metal cover and civil grille.

    Ultrasonic Plastic Welding Machines are selected for high quality, and they are trustworthy. We specialize in producing plastic hot melters, nut screws and plastic products implanters, mobile phone case hot melters, remote control hot melters, hot melt molds. Wait.

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